Abstract: “Manufacturing industry is the backbone of economy of nation. Due to globalization there is stiff competitions in the industry for producing the quality products with reduce cost and increase quality level. As USHA MARTIN is the manufacturing company of wire and wire rope, therefore number of manufacturing process occurs like as pickling, patenting, galvanizing, ,wire drawing ,stranding. During the pickling process the cleaning and phosphate coating process occurs on the rod. During the patenting and galvanizing process heat treatment and zinc coating process occurs. During the wire drawing process first fall out occurs. Wire breakage and ruffledness these two are the major reason of first fall out. Wire breakage is simple breaking of wire during the wire drawing process when machine is running. Ruffledness is non uniform layering of wire in the spool or bobbin. These two play major role in reduction in production, scrap and financial loss of company. On average the loss due to ruffledn”

Keywords: Bobbin, Galvanizing, Ruffledness, Wire drawing, wire breakage